DNA Offers Tailor-Made Lithium Battery Manufacturing / Assembly / Automation
PRODUCTS & Solutions
Cell Grading / Capacity / Cycler Machine
Cylindrical Cells
512 CHANNELS
5V 3A
5V 6A
- Production Equipment
(For Incoming Cylindrical Cells Quality Check) - With universal horizontal loading unloading trays.
Charge / Discharge Performance Test
Voltage Testing
Current Rate Test
Cycle Life Test
Charge Retention
Prismatic Cells
UPTO 96 CHANNELS / MODULE
5V 30A
5V 60A
5V 100A
5V 200A
5V 500A
- Energy Feedback / Regenerative Type
- Support Multi-Channel Curve Comparison
- Support Multi-Channels Parallel Connection
Charge / Discharge Performance Test
Voltage Testing
Current Rate Test
Cycle Life Test
Charge Retention
Work Condition Simulation
DCIR Measurement
Pulse Test
Temperature Test
State / Dynamic SOC Test
Cylindrical / Pouch Cells
8 CHANNELS
5V 6A
5V 10A
5V 20A
5V 30A
- Laboratory & R&D Equipment (For Incoming Cylindrical Cells Quality Check)
- 8 Independent Channels
Charge / Discharge Performance Test
Voltage Testing
Current Rate Test
Cycle Life Test
Charge Retention
Cell Sorting (ocv & ir)
Cylindrical Cells - 5 Channels
AUTOMATIC
BT3561 (HIOKI)
HK3561
- Production Equipment
(For Incoming Cylindrical Cells Quality Check) - Compatible with 18650, 21700, 26650, 32700 Cylindrical Cells
- 4 Good + 1 NG Channels
- HMI Screen (No PC)
- upto 4000 Cells / hour throughput
OCV & IR Balancing
Automated Process
High Precision & Accuracy
High Performance
Cylindrical Cells - 11 Channels
AUTOMATIC
BT3561 (HIOKI)
HK3561
- Production Equipment
(For Incoming Cylindrical Cells Quality Check) - Compatible with 18650, 21700, 26650, 32700 Cylindrical Cells
- 10 Good + 1 NG Channels
- Integrated PC
- upto 4000 Cells / hour throughput
OCV & IR Balancing
Automated Productivity
High Precision & Accuracy
High Throughput
Prismatic / Pouch Cells
HIOKI - JAPAN / MANUAL
BT3561
BT3562A
BT3563A
BT3564A
Parameters
OCV & DCIR
Max. Voltage
60V,100V,300V,1000V
ACIR
1μΩ ~ 3kΩ, +/- 0.5%
Voltage
~ 1000V, +/- 0.01% FS
Interface
LAN,RS232 & Analog
Functions
Contact Check, Average, Memory Storage etc
OCV & IR Balancing
High Precision & Accuracy
High Performance
Cylindrical Cells
MANUAL
BT3561
BT3562A
Parameters
OCV & DCIR
Max. Voltage
upto 50V
DCIR
1Ω ~ 100Ω, +/- 0.5%
Voltage
upto 50V, +/- 0.1% FS
Interface
NA
Functions
OCV & IR
OCV & IR Balancing
High Precision & Accuracy
CCD TESTING / POLARITY DETECTOR
OFFLINE
SEMI - AUTOMATIC
INLINE WITH CONVEYORS
AUTOMATIC
- In Process Quality Control before Spot – Welding.
- Automatic Polarity Detection without manual intervention.
- 100% Yield after Spot Welding.
- with HIKVISION 6MP Industrial Camera.
- With Input and Output Conveyors (Inline Model Only)
CELLS INTERCONNECTION / WELDING
Cylindrical Cells
MANUAL
5000A
8000A
- Pneumatic Controlled Operation.
- Pre-welding and welding current can be adjusted according to requirement.
- Energy Storage Capacitor / Transistor Type.
- upto 0.3mm Nickel Strip.
Cylindrical Cells
AUTOMATIC
Single Sided
Double Sided
- Transistor based Power Supply.
- Servo Controlled Welding Heads.
- maximum Jig Size 350mm x 450mm (can be customised).
- Throughput upto 4000 cells / hour.
- Compatible with all type of Cylindrical Cells
Prismatic / Pouch Cells
AUTOMATIC LASER WELDING (FIBER)
2000W
4000W
6000W
- IPG Laser Source (German) can be integrated.
- Visual Positioning System.
- Gantry Welding Station.
- upto 5mm busbar (copper / aluminum)
- Bed size can be customised as per requirement.
BMS TESTING
Hardware / Software Type (CANBUS / RS485)
PORTABLE
CABINET WITH PC
24 Series 120A
24 Series 200A
32 Series 120A
32 Series 200A
- Two Testing Modes: Quick Testing / Precision Testing.
- Upto 50A Charging Current (can be customised).
- Friendly English Interface.
- Can be connected to PC for detailed reports in printable format.
- High Test Accuracy.
BATTERY PACK AGEING
High Voltage Applications
Work Condition Simulation
Over-Charge & Over-Discharge Rate Durability
Pulse Test
Temperature Test
State / Dynamic SOC Test
DCIR Measurement
Solar & EV Applications
Charge / Discharge Performance Test
Voltage Testing
Current Rate Test
Cycle Life Test
BESS Applications
Work Condition Simulation
Over-Charge & Over-Discharge Rate Durability
Pulse Test
Temperature Test
State / Dynamic SOC Test
DCIR Measurement
> 750V ~ 1000V
> 30V ~ 100V
> 100V ~ 500V
- Regenerative / Energy Feedback Type.
- CC / CV / CCCV / CCD Working Modes.
- TCP / IP Protocol Communication.
- Independent Channel Control.
- Data Output in Excel / Text Format.
- Four Wire Text Method for Highest Accuracy.
COMPREHENSIVE FINISH PACK TESTING / EOL (End of Life) Testing
Pre-Dispatch Testing of Battery pack
SEMI-AUTOMATIC
100V 120A
100V 200A
SCOPE OF APPLICATION
For Lithium-ion Batteries (CH + P + CH- P-), all series of Power Batteries.
- 3.6V-100V Test Open Circuit Voltage.
- Trial Charging Voltage Test.
- Charging Current Test (0-30A).
- Internal Resistance Test (0-4000 Milliohms).
- Discharge Current Test (0-200A).
- Load Voltage Test.
- Overdischarge Current Test (0-500A) for 3.
- Overcurrent Recovery Voltage Test.
- Setting of Shelf Time.
- Setting of Discharge Time and Current.
- Overcurrent Protection Delay Time Setting.
- Overcurrent Step Current Setting.
- Short Circuit Test (8000A).
- Less than 1 minute cycle time / Battery Pack.
- Can be integrated with Label Printer / Barcode Reader.
- The Test Data can be generated in excel format, and the test data can be interfaced with the MES system.
PRISMATIC CELL CLEANING & COMPRESSION
LASER CLEANING - CELL TERMINALS & BUSBARS
AUTOMATIC / SEMI-AUTOMATIC
LASER SOURCE - IPG (Imported)
LASER SOURCE - CHINESE
- Laser cleaning before battery welding uses laser direct radiation to decontaminate, so that the surface temperature rises and thermal expansion occurs.
This method can effectively remove dirt and dust on the end face of the cell pole as well as from the busbars.
Laser source
50W/ 100W
Function
Used for cleaning the cell surface & busbars
XYZ axis worktable
Adopt customized module
Fixtures
Customized
Machine size
Approx. 1600mmX1400mmX1600 mm
Machine weight
Approx. 800kg
COMPRESSION EQUIPMENT
SEMI-AUTOMATIC
PP / Plastic Strapping
Aluminum Strapping
This Equipment is used to compress the Prismatic cells after fixing of aluminum side plates to remove any gaps and uniform distribution of glue throughout the cell surface.
Applicable module size range 250-516mm (can be customised)
The extrusion pressure can meet 4000N.
Adopting a speed-regulating motor, the screw feed speed is 35-122.5mm/min, the actual feed distance required for extrusion is 20mm, and the feed time is 10-34S.
Nickel Cutting & Shrink Wrap oven
Nickel Wire / PVC Shrink Wrap / Wire Cutting Machine
AUTOMATIC
Cutting Length
upto 9999.9mm
Cutting Width
upto 300mm
Cutting Speed
upto 3000 Cycles / Hour
Dimensions
900 x 450 x 450 mm
Weight
Approx 40 Kgs
Power
220V AC, 50Hz, 100W
- Stepper Motor Driven, Suitable for cutting PVC, Nickel Wire and Cable upto 6 sq.mm.
- Delta PLC and HMI
- Make in India
Automatic PVC Shrink Wrap Oven
AUTOMATIC
Source voltage
AC 380V, 50HZ
Power
8.0 KW
Heating mode
Far infrared ray heat combined with circulating hot air
Tunnel Size
600mmx400mmx300mm (customisable)
Conveyor Type
Mesh with 30Kgs loading capacity
Speed
0.1-6M/min, Infinitely adjustable-speed
Temperature range
RT-180Deg. C, With 2 Deg. C accuracy,
Closed Loop temperature control
Battery out temperature
<60 Deg. C
Make in India
SPECIAL EQUIPMENT FOR BESS PACK ASSEMBLY
Automatic Sealant Dispenser
OFFLINE / IN-LINE
Cutting Length
upto 9999.9mm
Cutting Width
upto 300mm
Cutting Speed
upto 3000 Cycles / Hour
Dimensions
900 x 450 x 450 mm
Weight
Approx 40 Kgs
Power
220V AC, 50Hz, 100W
- Stepper Motor Driven, Suitable for cutting PVC, Nickel Wire and Cable upto 6 sq.mm.
- Delta PLC and HMI
- Make in India
Curing Oven
OFFLINE / IN-LINE
Source voltage
AC 380V, 50HZ
Power
8.0 KW
Heating mode
Far infrared ray heat combined with circulating hot air
Tunnel Size
600mm x 400mm x 300mm (can be customised)
Conveyor Type
Mesh with 30Kgs loading capacity
Speed
0.1-6M/min, Infinitely adjustable-speed
Battery out temperature
<60 Deg. C
Make in India
Air Leakage Tester
OFFLINE / IN-LINE
Source voltage
AC 380V, 50HZ
Power
8.0 KW
Heating mode
Far infrared ray heat combined with circulating hot air
Tunnel Size
600mm x 400mm x 300mm (can be customised)
Conveyor Type
Mesh with 30Kgs loading capacity
Speed
0.1-6M/min, Infinitely adjustable-speed
Temperature range
RT-180Deg. C, With 2 Deg. C accuracy,
Closed Loop temperature control
Temperature range
RT-180Deg. C, With 2 Deg. C accuracy,
Closed Loop temperature control
Battery out temperature
<60 Deg. C
Make in India
offline equipment
CONVEYORS
MANUAL / AUTOMATIC
WORK BENCHES
MANUAL
MATERIAL TROLLEYS
MANUAL
